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4 cyl

XD3P

2498 cc

BORE

STROKE

FIRING

MAIN

ROD

 

 

ORDER

JOURNAL

JOURNAL

3.7008

3.5433

1-3-4-2

2.3630

2.166

SPARK PLUG

SPARK PLUG

SPARK PLUG

IGN.TIMING

OIL CAPACITY

TYPE

GAP Gas/Dual

GAP LPG

IDLE SPEED

WITH FILTER

 

 

 

 

 

 

 

TORQUE VALUES

 

 

LOCATION

FT. LB.

 

LOCATION

FT. LB.

Main brg.caps

75-90

 

Oil pan drain plug

18-26

Rod brg.caps

44

 

Oil pump bolt

 

Cyl. head bolts

 

 

Rocker arm nut

13-27

Cam sprocket bolt

16.6

 

Rckr.shaft brckt.bolt

30-33

Crank pulley bolt

125

 

Timing cover

 

Flywheel bolt

90-95

 

Spark plug

22-30

Flywheel housing

 

 

Water outlet bolt

 

Manifold bolt & nut

15-18

 

Water pump bolt

 

Oil pan bolt

5.3-9.3

 

Wtr.pmp.pulley bolt

 

 

 

PISTON

 

 

Pin diameter

1.1809-1.1811

 

 

 

 

 

RINGS

 

 

Ring gap-Top

.016-.026

 

Side clearance Top

 

Ring gap-2nd

.014-.024

 

Side clearance 2nd

 

Ring gap-Oil

.006-.012

 

Side clearance Oil

 

 

 

CRANKSHAFT

 

 

Main journal dia.

2.3620-2.3630

 

Rod journal dia.

2.165-2.166

Main run clearance

.0016-.0039

 

Rod run clearance

.0016-.0036

End play

.003-.011

 

 

 

T/washer thickness

.0906-.0917

 

 

 

 

 

CAMSHAFT

 

 

Journal diameter

1.6502-1.6516

 

End play

.002-.006

 

 

VALVES

 

 

Intake length

4.577

 

Exhaust length

4.577

Intake stem dia.

.3336-.3344

 

Exhaust stem dia.

.3328-.3337

Intake head dia.

1.673

 

Exhaust head dia.

1.398

Intake face angle

50 deg.

 

Exhaust face angle

50 deg.

Intake clearance

.012 cold

 

Exhaust clearance

.012 cold


Last Updated on 7/26/99