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4 cyl

C240

2369 cc

BORE

STROKE

FIRING

MAIN

ROD

 

 

ORDER

JOURNAL

JOURNAL

3.3858

4.0100

1-3-4-2

2.7553

2.0854

SPARK PLUG

SPARK PLUG

AIR

IGN.TIMING

OIL CAPACITY

TYPE

GAP

GAP

IDLE SPEED

WITH FILTER

 

 

 

 

1.6 U.S.gals.

 

 

TORQUE VALUES

 

 

LOCATION

FT. LB.

 

LOCATION

FT. LB.

Main brg.caps

115-130

 

Oil pan drain plug

65 (O-ring:36)

Rod brg.caps

57-65

 

Oil pump bolt

10.1-17.3

Cyl. head bolts

New:83 Old:71

 

Rocker arm nut

 

Cam sprocket bolt

72.3-86.7

 

Rckr.shaft brckt.bolt

10.1-17.3

Crank pulley bolt

122-151

 

Timing cover

10.1-17.3

Flywheel bolt

79-93

 

Spark plug

 

Flywheel housing

 

 

Water outlet bolt

 

Manifold bolt & nut

10.1-17.3

 

Water pump bolt

25-33

Oil pan bolt

4.4-7.2

 

Wtr.pmp.pulley bolt

 

 

 

PISTON

 

 

Diameter

Varies with type

 

Sleeve clearance

.001-.007

Pin diameter

1.0638

 

 

 

 

 

RINGS

 

 

Ring gap-Top

.0079-.0158

 

Ring gap-Oil

.0039-.0118

Ring gap-2nd

.0079-.0158

 

Side clrnc: 1,2,3

.0017-.0027

Ring gap-3rd

.0079-.0158

 

Side clearance Oil

.0008-.0021

 

 

CRANKSHAFT

 

 

Main journal dia.

2.7548-2.7553

 

Rod journal dia.

2.0849-2.0854

Main run clearance

.0007-.0025

 

Rod run clearance

.0007-.0025

End play

0.004

 

 

 

 

 

CAMSHAFT

 

 

1st journal dia.

1.88-1.89

 

End play

.002-.0044

2nd journal dia.

 

 

 

 

3rd journal dia.

 

 

 

 

 

 

VALVES

 

 

Intake length

 

 

Exhaust length

 

Intake stem dia.

.3129-.3134

 

Exhaust stem dia.

.3118-.3124

Intake head dia.

 

 

Exhaust head dia.

 

Intake face angle

45 deg.

 

Exhaust face angle

45 deg.

Intake clearance

.017 cold

 

Exhaust clearance

.017 cold


Last Updated on 7/26/99