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4 cyl

5R

1994 cc

BORE

STROKE

FIRING

MAIN

ROD

 

 

ORDER

JOURNAL

JOURNAL

3.4650

3.2290

1-3-4-2

2.3622

2.165

SPARK PLUG

SPARK PLUG

DISTRIBUTOR

IGN.TIMING

OIL CAPACITY

TYPE

GAP

GAP

IDLE SPEED

WITH FILTER

W9EP

.028-.031

.016-.020

10 deg.BTDC/550

1.27 U.S. gals.

 

 

TORQUE VALUES

 

 

LOCATION

FT. LB.

 

LOCATION

FT. LB.

Main brg.caps

74-84

 

Oil pan drain plug

21-29

Rod brg. caps

43-50

 

Oil pump bolt

13-19

Cyl. head bolts

74-84

 

Rocker arm nut

10.8-15.8

Cam sprocket bolt

22-29

 

Rckr.shaft brckt.bolt

10.8-15.8

Crank pulley bolt

31-41

 

Timing cover

2.1-5.1

Flywheel bolt

 

 

Spark plug

 

Flywheel housing

41.8-47.6

 

Water outlet bolt

 

Manifold bolt & nut

10.8-15.8

 

Water pump bolt

 

Oil pan bolt

2.1-5.1

 

Wtr.pmp.pulley bolt

 

 

 

PISTON

 

 

Diameter

3.4630-3.4643

 

Cyl.bore clearance

.0012-.0020

Pin diameter

.8660-.8665

 

 

 

 

 

RINGS

 

 

Ring gap-Top

.0071-.0130

 

Side clearance-Top

.0012-.0028

Ring gap-2nd

.0071-.0130

 

Side clearance-2nd

.0012-.0028

Ring gap-Oil

.008-.0280

 

 

 

 

 

CRANKSHAFT

 

 

Main journal dia.

2.3610-2.3622

 

Rod journal dia.

2.1638-2.1650

Main run clearance

.0008-.0020

 

Rod run clearance

.001-.002

End play

 

 

 

 

 

 

CAMSHAFT

 

 

1st journal dia.

1.8291-1.8297

 

4th journal dia.

1.7996-1.8002

2nd journal dia.

1.8193-1.8199

 

5th journal dia.

1.7897-1.7904

3rd journal dia.

1.8094-1.8100

 

 

 

 

 

VALVES

 

 

Intake length

4.311

 

Exhaust length

4.311

Intake stem dia.

.3335-.3341

 

Exhaust stem dia.

.3331-.3337

Intake head dia.

 

 

Exhaust head dia.

 

Intake face angle

45 deg.

 

Exhaust face angle

45 deg.

Intake clearance

.008 hot

 

Exhaust clearance

.014 hot


Last Updated on 7/26/99