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4 cyl

2J

2481 cc

BORE

STROKE

FIRING

MAIN

ROD

 

 

ORDER

JOURNAL

JOURNAL

3.4650

4.0157

1-2-4-3

2.7560

2.165

SPARK PLUG

SPARK PLUG

AIR

IGN.TIMING

OIL CAPACITY

TYPE

GAP

GAP

IDLE SPEED

WITH FILTER

 

 

 

 

1.85 U.S. gals.

 

 

TORQUE VALUES

 

 

LOCATION

FT. LB.

 

LOCATION

FT. LB.

Main brg.caps

71-81

 

Inj.pump to drv.gr.

58-65

Rod brg. caps

47-54

 

I/pump to Inj. Pipe

17-26

Cyl. head bolts

80-86

 

Rocker arm nut

 

Cam sprocket bolt

22-32

 

Rckr.shaft brckt.bolt

 

Crank pulley bolt

80-108

 

Timing cover

10-14

Flywheel bolt

83-90

 

Glow plug

7-11

Flywheel housing

 

 

Intake manifold

11-15

Manifold bolt & nut

 

 

Exhaust manifold

13-17

Oil pan bolt

3.7-5.7

 

Wtr.pmp.pulley bolt

 

 

 

PISTON

 

 

Diameter

3.4598-3.4610

 

Sleeve clearance

.0044-.0051

Pin diameter

1.0630-1.0633

 

 

 

 

 

RINGS

 

 

Ring gap-Top

.0099-.0177

 

Ring gap-Oil

.0079-.0157

Ring gap-2nd

.0099-.0177

 

 

 

Ring gap-3rd

.0079-.0157

 

 

 

 

 

CRANKSHAFT

 

 

Main journal dia.

2.755-2.756

 

Rod journal dia.

2.1645-2.165

Main run clearance

.0012-.0027

 

Rod run clearance

.0012-.0027

End play

 

 

 

 

 

 

CAMSHAFT

 

 

1st journal dia.

1.8567-1.8575

 

4th journal dia.

1.8331-1.8339

2nd journal dia.

1.8488-1.8496

 

 

 

3rd journal dia.

1.8409-1.8417

 

 

 

 

 

VALVES

 

 

Intake length

4.748

 

Exhaust length

4.74

Intake stem dia.

.353-.354

 

Exhaust stem dia.

.352-.353

Intake head dia.

1.59

 

Exhaust head dia.

1.32

Intake face angle

45 deg.

 

Exhaust face angle

45 deg.

Intake clearance

.008 hot

 

Exhaust clearance

.014 hot


Last Updated on 7/26/99